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Custom Printed Lay Flat Pouch
$0.71
- SQF Level 2 Food Safety Certification is part of every pouch we print.
- High barrier film material that ensure optimum shelf life for product freshness.
- High end digital printing gives your brand a flourish. We can also print each pouch with variable data, giving uniqueness and traceability to your product.
- Multi SKU runs are printed all together, so all your flavors can be allotted to a single run.
- Don't see your size? Not a problem. Reach out and ask about custom pouch sizes.
Availability:
In stock
SKU
custom_printed_lay_flat_pouch
Custom Printed Lay Flat Pouch is available to buy in increments of 500
Resources
While we have four standard pouch sizes which can be ordered efficiently on this page, you can always request a custom size. Let us know the dimensions of your product, and a packaging specialist will direct you to an appropriate bag size. *Hang holes, tear notches, and zippers are optional.
What's the difference between a sachet and a flat pouch?
They're pretty much the same, except flat pouches usually have zippers. Sachets are smaller and have just a tear notch for single use (like wet wipe or a drink powder). You'll also hear the term "3-sided seal" (3SS). That's a pre-formed sachet sealed on 3 sides, with the fourth side left open for product insertie.
Check out our blog post: "What's The Difference Between 2-Side Seal Pouches vs. 3-Side Seal Pouches?"
Is the lead time the same for flat pouches and stand up pouches?
Yes, as they both go through the same printing and converting process. Quantity and SKU allotment are lead time drivers. The fastest option is roll stock, since we don't have to run it through the pouching and converting process.
Are single serve pouches and sachets easy to open?
That depends on the size of the pouch and the fill amount. We'd suggest getting some samples to test, while discussing the fill size of your product.
Testimonials
“Switching from labels on pouches to custom-designed pouches was such a lift for our brand. The Pouch House did the whole project and it turned out great!"
Becky, Owner, Woods & Stems “Thanks to The Pouch House’s insights and guidance, we have elevated our product presentations to a professional standard that distinguishes us from our competitors. "
Alisa, Marketing Director, 3M Promo “As a small startup, we need every element of our sales and marketing materials to make a favorable impression. The Pouch House delivered."
Deb, Founder, Flower Boosters Material Specs
The Pouch House uses 3 stock materials for lay flat pouches. All materials are high-barrier with excellent moisture transmission rates (MTR) and oxygen transmission rates (OTR). For ultra-high barrier, go with our metallized film. If you need a special stock, let us know. We can either match or come up with a comparable structure that you have used previously.
| Material | Structure | Barrier |
|---|---|---|
| 4mil Metalized | 48gaMETPET/3.5mil LLDPE | MTR: <0.01 OTR: <0.01 |
| 3.5mil White | 48gaPET/ 3mil white EVOH | MTR: 0.063 OTR: 0.06 |
| 3.5mil Clear | 48gaPET/ 3mil clear EVOH | MTR: 0.063 OTR: 0.06 |
How Do I Determine My Lay Flat Pouch Size?
Here are some estimated fill weights with their correlating lay flat pouch sizes. These are estimations and will need to be confirmed by the customer for product suitability. Request a free sample kit to test if you are unsure of your pouch size.
Since different products (e.g., coffee, flour, nuts, liquids) have varying densities, these are estimated* volumes in fluid ounces (fl oz) and milliliters (mL) and fill weights based on an average dry product density (e.g., granules, powders at ~0.5 g/mL).
*The customer is responsible for testing and approving final size.
| Pouch Size (width x height) | Fill Weight (g) | Volume |
|---|---|---|
| 4" W x 6" H | ~113-170g | ~250-300ml |
| 3.25" W x 4.5" H | ~56-85g | ~150-200ml |
| 3" W x 3" H | ~28-42g | ~75-100ml |
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