Flexible Packaging Glossary: Terms And Definitions

January 17, 2024

Ever get a quote from your printer (especially those dealing in flexible packaging and stand up pouches) and think to yourself..."What the heck am I looking at?!"  Well, you're not alone. There are so many terms and acronyms to learn, it would take years of being in the industry to recite them by heart. 

That's why we've compiled an easy-to-understand list of flexible packaging terms to help educate you on what everything means. As always, if you ever have questions, you can reach out to one of our packaging specialists to help guide you.

PP = Polypropylene

Type of film commonly used for bar wrappers, chips and snacks

OPP = Oriented Polypropylene

The clear layer that is reverse printed and laminated to the MET-OPP layer – comes in matte or gloss

MET-OPP = Metalized Oriented Polypropylene

The shiny metal inside of a bar wrapper or chip bag – very malleable

CPP = Cast Polypropylene

Usually used to increase machine performance on the filling line – enhanced sealing capabilities

PET = Polyethylene Terephthalate

A lot of pouches use this for most print and barrier layers- clear and/or metallized forms – good gas barrier and low moisture transmission

MET-PET = Metalized Polyethylene Terephthalate

The shiny metal inside of a pouch or sachet – more stiff than MET-OPP

PE = Polyethylene

Used in everything from water bottles, to stretch wrap, to pouches – high clarity – can be rigid (HD=high-density) to more malleable (LD=low density)

PE-(LLDPE) = Linear Low-Density Polyethylene

The layer of a pouch that seals all the other layers together – makes the pouch thicker, more stiff

PEST = Polyester

Commonly referred to as Mylar (DuPont brand name) – most pouches have this as a layer – see PET above

PVDC = Polyvinylidene Chloride

If you want a clear window on your pouch, but need barrier, this is a common film to use – think pet treats and granola

EVOH = Ethylene-Vinyl Alcohol

High-barrier film used commonly for meat and cheese products – can be used for a top web (like for single use beef sticks) or pouches

NY = Nylon

Very strong pouch material with puncture resistance – if your product is heavy and sharp, ask for this – good for pasta

ALOx = Aluminum Oxide

A high barrier coating that is applied to clear material – good for clear bar wrappers

PLA = Poly Lactic Acid

Common film structure for bio based bar wrappers – comes in clear and metallized

COLD SEAL

Cold seal is an adhesive applied to the film in order to create the seal bonds – no heat needed – good for rapid filling and energy savings – automation only

RLS = Release Coating

In order for the cold seal to release from the roll during the filling process, a coating must be applied so the adhesive doesn’t stick

HB = Health Beauty – PE

Health and beauty films are very high barrier – lotions, essential oils, and most liquids, can leak easily if  the proper film isn’t used – also used on stick packs

COS WEB = Cosmetic Web

HB is a type of cosmetic web – often used for powdered stick pack– also called stick pack film- can come in an EZ tear variation

PCR = Post Consumer Resin

Plastic that has been recycled and is ready to be reused – some stick pack films offer this

SUP = Stand Up Pouch

What you’re most likely looking to order if you’re reading this – more efficient vehicle when compared to rigid packaging

SURP = Stand Up Resealable Pouch

Same as a SUP – only calling out the zipper for multi-use

PRC = Press To Close

Referring to how the consumer closes the zipper – Most pouches require you to press the zipper in, while some offer sliding mechanisms

CR = Child Resistant

Normally used as a term for special zippers that aid in poison control and packaging controlled substances – CR can also refer to a regulatory thickness of film – usually 4+mils thick (see mil thickness at the bottom of this list)

3SS = 3 Side Seal

Also called a sachet…customers often reference Emergen-C packets

OVTR = Oxygen Vapor Transmission Rate

The rate of which gas (oxygen) enters / releases from you film – lower the number = higher the barrier (*if you nitrogen flush, the barrier keeps the gas inside the wrapper)

WVTR = Water Vapor Transmission Rate

The rate of which moisture enters / releases from you film – lower the number = higher the barrier

MVTR = Moisture Vapor Transmission Rate

See WVTR

HFFS = Horizontal Form Fill Seal

Automated filling machine, such as a flow wrapper, that uses printed roll stock to form around a product – see diagram

VFFS = Vertical Form Fill Seal

Same as the horizontal only this machine stands up right – like a stick pack machine – see diagram

SBS = Solid Bleached Board

Specially treated paper for bar cartons and display boxes

MIL = MIL/Gauge/Microns

This is the thickness of the films used. PSG uses both mils and gauge. (example: .48mil = 48 gauge) You may also run into “microns”, which is a common thickness measurement outside the US. Here’s a handy chart that helps convert the various thicknesses available.

PER/M = Price Per Thousand

When you see /M that is the cost per 1,000 units or impressions. example: $10/M for 500,000 units = $5,000 ($10 x 500) or $0.01/ea

 

If you have any questions or see a missing definition, please reach out to us. The Pouch House has flexible packaging specialists waiting to help you with your next pouch order. Reach out today for a FREE sample kit.

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